The application of PZN-PT single crystal piezoceramic in low-cost, high-resolution strain sensors was examined using an ACX QuickPack PZT strain sensor as a basis for the new design, with active structural control of precision machinery as the target application. A study was performed to determine the influence of mechanical feedthrough on the sensor signal. Mechanical feedthrough appears when an actuator is close to the sensor and near-field effects dominate the actuator-to-sensor transfer function. Both voltage follower and charge amplifier signal conditioning electronics were tested, and the benefits of each on the nonlinear characteristics of PZT and PZN-PT were analyzed. Finally, the coherence between the sensor characteristics was analyzed. The results show that the QuickPack strain sensor compares favorably with some higher cost off-the-shelf products in terms of noise and resolution, at a significantly lower cost. The single crystal sensors show significantly higher sensitivity than their conventional multi-crystalline counterparts, though less than expected due to the softer base material.
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