Best focus shift mitigation for extending the depth of focus

A. Szucs; J. Planchot; V. Farys; E. Yesilada; C. Alleaume; L. Depre; R. Dover; C. Gourgon; M. Besacier; A. Nachtwein; P. Rusu

doi:10.1117/12.2011114

12 April 2013 Best focus shift mitigation for extending the depth of focus

A. Szucs, J. Planchot, V. Farys, E. Yesilada, C. Alleaume, L. Depre, R. Dover, C. Gourgon, M. Besacier, A. Nachtwein, P. Rusu

Author Affiliations +

Proceedings Volume 8683, Optical Microlithography XXVI; 868313 (2013) https://doi.org/10.1117/12.2011114
Event: SPIE Advanced Lithography, 2013, San Jose, California, United States

Abstract

The low-k1 domain of immersion lithography tends to result in much smaller depths of focus (DoF) compared to prior technology nodes. For 28 nm technology and beyond it is a challenge since (metal) layers have to deal with a wide range of structures. Beside the high variety of features, the reticle induced (mask 3D) effects became non-negligible. These mask 3D effects lead to best focus shift. In order to enhance the overlapping DoF, so called usable DoF (uDoF), alignment of each individual features best focus is required. So means the mitigation of the best focus shift. This study investigates the impact of mask 3D effects and the ability to correct the wavefront in order to extend the uDoF. The generation of the wavefront correction map is possible by using computational lithographic such Tachyon simulations software (from Brion). And inside the scanner the wavefront optimization is feasible by applying a projection lens modulator, FlexWave^TM (by ASML). This study explores both the computational lithography and scanner wavefront correction capabilities. In the first part of this work, simulations are conducted based on the determination and mitigation of best focus shift (coming from mask 3D effects) so as to improve the uDoF. In order to validate the feasibility of best focus shift decrease by wavefront tuning and mitigation results, the wavefront optimization provided correction maps are introduced into a rigorous simulator. Finally these results on best focus shift and uDoF are compared to wafers exposed using FlexWave then measured by scanning electron microscopy (SEM).

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A. Szucs, J. Planchot, V. Farys, E. Yesilada, C. Alleaume, L. Depre, R. Dover, C. Gourgon, M. Besacier, A. Nachtwein, and P. Rusu "Best focus shift mitigation for extending the depth of focus", Proc. SPIE 8683, Optical Microlithography XXVI, 868313 (12 April 2013); https://doi.org/10.1117/12.2011114

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