Simulation and experiment of cutting force in ultrasonic torsional vibration assisted micro-milling

Haijun Hu; Yazhou Sun; Zesheng Lu

doi:10.1117/12.865810

22 October 2010 Simulation and experiment of cutting force in ultrasonic torsional vibration assisted micro-milling

Haijun Hu, Yazhou Sun, Zesheng Lu

Proceedings Volume 7657, 5th International Symposium on Advanced Optical Manufacturing and Testing Technologies: Design, Manufacturing, and Testing of Micro- and Nano-Optical Devices and Systems; 76570T (2010) https://doi.org/10.1117/12.865810
Event: 5th International Symposium on Advanced Optical Manufacturing and Testing Technologies, 2010, Dalian, China

Abstract

A coupled thermo-mechanical model of Ultrasonic Torsional Vibration Assisted Micro-milling (UTVAM) was established with ABAQUS, the primary cause which leads to a decrease in cutting force after adding Ultrasonic Torsional Vibration (UTV) to micro-milling was analyzed. Micro-milling with and without UTV were both carried out on the self-designed UTVAM experimental system, using forged aluminum alloy. Single-factor method was used to analyze the influence rules of cutting parameters such as spindle speed, feed per tooth and depth of cut on cutting force. It was found that feed per tooth plays a more important role than other parameters, a smaller feed per tooth can have a better effects on reducing of cutting force in UTVAM.

Citation Download Citation

Haijun Hu, Yazhou Sun, and Zesheng Lu "Simulation and experiment of cutting force in ultrasonic torsional vibration assisted micro-milling", Proc. SPIE 7657, 5th International Symposium on Advanced Optical Manufacturing and Testing Technologies: Design, Manufacturing, and Testing of Micro- and Nano-Optical Devices and Systems, 76570T (22 October 2010); https://doi.org/10.1117/12.865810

ACCESS THE FULL ARTICLE

INSTITUTIONAL
Select your institution to access the SPIE Digital Library.

SELECT YOUR INSTITUTION

PERSONAL
Sign in with your SPIE account to access your personal subscriptions or to use specific features such as save to my library, sign up for alerts, save searches, etc.

PERSONAL SIGN IN

No SPIE Account? Create one

PURCHASE THIS CONTENT

SUBSCRIBE TO DIGITAL LIBRARY

50 downloads per 1-year subscription

Members: $195

Non-members: $335 ADD TO CART

25 downloads per 1 - year subscription

Members: $145

Non-members: $250 ADD TO CART

PURCHASE SINGLE ARTICLE

Includes PDF, HTML & Video, when available