In order to mill efficiently and stably using small size tool on computer numerical control machine(CNC machine), the paper establishes dual-objective function on the basis of the minimum tool wear and the largest cutting efficiency. Meanwhile, the influence of diameter and length of tool suspended on stability is considered under the guidance of chatter stability analysis relationship. Research results show that, Pareto solution set which has two factors into account conflicting can be obtained by Genetic Algorithms, combined Pareto solution set with the frequency response function (FRF) chatter stability diagram, Pareto solutions of the smaller range of options, the milling parameters which meet the requirements of efficient and stable milling of CNC machine tools can be optimized conveniently and accurately. When the tool suspended length increases, the system stiffness decreases and the chatter stability domain graphic drops down, Stability region narrows.© (2010) COPYRIGHT SPIE--The International Society for Optical Engineering. Downloading of the abstract is permitted for personal use only.