Photoresist stochastic effects are the result of nano-scale compositional variations stemming from statistical effects in both the process (e.g. photon shot-noise statistics) and the innate film structure. Several approaches to improve materials homogeneity have been pursued, for example the use of narrow molecular weight distributions, polymer-bound PAG and quencher, and more recently the preparation of photoresist polymers with uniform lengths and controlled sequences using solid-phase synthetic methods. We describe here a computational methodology to characterize how these approaches affect the film’s internal compositional uniformity. We use a coarse-grained three-dimensional spatial model to characterize how the spatial statistics of photoresist films are affected by polymer molecular weight, polydispersity, controlled and random sequence, polymer-bound photoacid generator/quencher and component aggregation. We examine how EUV exposure and deprotection impact the spatial statistics and discuss the connection between film structure and photoresist stochastic effects.
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