KEYWORDS: Waveguides, Microelectromechanical systems, Phase shifts, Liquid crystals, Silicon photonics, Silicon, Photonic integrated circuits, Electrodes, Oxides, Back end of line
The demand for efficient actuators in photonics has peaked with increasing popularity for large-scale general-purpose programmable photonics circuits. We present our work to enhance an established silicon photonics platform with low-power micro-electromechanical (MEMS) and liquid crystal (LC) actuators to enable largescale programmable photonic integrated circuits (PICs).
We present our work in the European project MORPHIC to extend an established silicon photonics platform with low-power and non-volatile micro-electromechanical (MEMS) actuators to demonstrate large-scale programmable photonic integrated circuits (PICs).
Photonic Integrated Circuits have made it possible to decrease the footprint of traditionally bulky optical systems and they create opportunities for various new and fascinating applications. One of the limiting factors for the widespread adaption of PICs is their connection to the outside world. As the mode field diameter of optical modes in waveguides tends to be an order of magnitude smaller than in their fiber counterparts, creating an efficient, robust and alignmenttolerant fiber-to-chip interface remains a challenge. In this work, we investigate the optimization of the fiber-side of the optical interface, whereas the chip itself remains untouched and makes use of spot-size convertors. Optical fiber tips can be functionalized using two-photon polymerization-based 3D nanoprinting technology, which offers full 3D design freedom and sub-micrometer resolution. We present a down-taper design strategy to match the mode-field diameter of single-mode optical fibers to the modefield diameter of waveguides with spot-size converters on PICs. The 3D printed down-tapers are characterized towards their geometry and mode shape, and we experimentally demonstrate their use for coupling towards a Silicon-On-Insulator chip with spot-size convertors. Furthermore, the performance of these down-tapered fibers is compared to conventional lensed fibers in terms of optical coupling efficiency.
Optical fiber technology is the driving force behind the ever-increasing data transport and internet usage in today’s connected society. The tight alignment tolerance required when connecting single-mode telecom fibers become even more tight when multiple fiber connectors are being used in the optical link. To alleviate this, we expand the mode field of the fiber and use 3D nanoprinting to print taper structures that can relax alignment tolerances in physical contact expanded beam connectors. We present the design and fabrication of a linear taper which expands the fundamental mode of a single-mode telecom fiber adiabatically with a factor of 3. The taper itself was fabricated on top of a cleaved fiber facet with the two-photon polymerization-based 3D nanoprinting technique, which allows fabrication of high aspect-ratio structures with submicrometer resolution. A proof-of-concept demonstrator was built to measure the obtained misalignment tolerance relaxation. Experimental results for lateral misalignment show excellent agreement with simulated values, but the beam expansion with an air-cladding taper also induces an excess loss of about 0.22 dB compared to a standard physical contact connection without beam expansion. This shows the compromise that has to be made between insertion loss and misalignment tolerance relaxation. The use of additive manufacturing techniques in fiber beam expansion applications makes it possible to fabricate taper structures with full 3D design freedom.
This paper presents the hot-embossing replication of self-centering fiber alignment structures for high-precision, single-mode optical fiber connectors. To this end, a metal mold insert was fabricated by electroforming a polymer prototype patterned by means of deep proton writing (DPW). To achieve through-hole structures, we developed a postembossing process step to remove the residual layer inherently present in hot-embossed structures. The geometrical characteristics of the hot-embossed replicas are compared, before and after removal of the residual layer, with the DPW prototypes. Initial measurements on the optical performance of the replicas are performed. The successful replication of these components paves the way toward low-cost mass replication of DPW-fabricated prototypes in a variety of high-tech plastics.
It is known that cleaving an optical fiber introduces a number of irregularities and defects to the fiber’s end-face, such as hackles and shockwaves. These defects can act as failure initiators when stress is applied to the end-face. Given the fiber’s small diameter of 125 ffm, a large amount of mechanical stress can be expected to be applied on its end-face during the mating-demating cycle. In addition, a connector in a fiber-to-the-home (FTTH) network can be expected to be mated and demated more than 30 times during its lifetime for purposes such as testing, churning, or provisioning. For this reason, the performance of a connector that displays low optical loss when first installed can dramatically degrade after few mating-demating cycles and catastrophic connector failure due to end-face breakage is likely. We present plasma discharge shaping of cleaved fiber tips to strongly improve the endurance of the fibers to repeated mating-demating cycles. We quantify the dependency of the plasma-induced surface curvature of the fiber tip on the plasma duration and on the position of the fiber tip within the plasma cloud. Finally we present data showing the improved endurance of fibers that are exposed to plasma compared to conventional as-cleaved fibers.
With the demand for broadband connectivity on the rise due to various services like video-on-demand and cloud computing becoming more popular, the need for better connectivity infrastructure is high. The only future- proof option to supply this infrastructure is to deploy "fiber to the home" (FTTH) networks. One of the main difficulties with the deployment of FTTH is the vast amount of single-mode fiber (SMF) connections that need to be made. Hence there is a strong need for components which enable high performance, robust and easy-to- use SMF connectors. Since large-scale deployment is the goal, these components should be mass-producible at low cost. We discuss a rapid prototyping process on the basis of hot embossing replication of a self-centering alignment system (SCAS) based on three micro-springs, which can position a SMF independently of its diameter. This is beneficial since there is a fabrication tolerance of up to ±1 μm on a standard G.652 SMF's diameter that can lead to losses if the outer diameter is used as a reference for alignment. The SCAS is first prototyped with deep proton writing (DPW) in polymethylmethacrylate (PMMA) after which it is glued to a copper substrate with an adhesive. Using an electroforming process, a nickel block is grown over the PMMA prototype followed by mechanical finishing to fabricate a structured nickel mould insert. Even though the mould insert shows non- ideal and rounded features it is used to create PMMA replicas of the SCAS by means of hot embossing. The SCAS possesses a central opening in which a bare SMF can be clamped, which is designed with a diameter of 121 μm. PMMA replicas are dimensionally characterized using a multisensor coordinate measurement machine and show a central opening diameter of 128.3 ± 2.8 μm. This should be compared to the central opening diameter of the DPW prototype used for mould formation which was measured to be 120.5 μm. This shows that the electroforming and subsequent replication process is possible for complex micro-scale components and could be accurate after optimisation. We characterized the sidewall roughness of PMMA replicas using a non- contact optical profiler, resulting in a root-mean-square roughness of 48 nm over an area of 63.7 μm×47.8 μm. This low sidewall roughness is especially important in the replication of high aspect ratio structures to facilitate demoulding since the sidewalls cause the most friction with the mould insert.
To boost the deployment of fiber-to-the-home networks in order to meet the ever-increasing demand for bandwidth, there is a strong need for single-mode fiber (SMF) connectors which combine low insertion loss with field installability. Shifting from ferrule-based to ferruleless connectors can reduce average insertion losses appreciably and minimize modal noise interference. We propose a ferruleless connector and adaptor in which physical contact between two inline fibers is ensured by at least one fiber being in a buckled state. To this end, we design a buckling cavity in which the SMF can buckle in a controlled way to ensure good optical performance as well as mechanical stability. This design is based on both mechanical and optical considerations. Finite element analysis suggests that mechanically a minimal buckling cavity length of 17 mm is required, while the height of the cavity should be chosen such that the buckled SMF is not mechanically confined to ensure buckling in a first-order mode. The optical bending loss in the buckled SMF is calculated using a fully vectorial mode solver, showing that a minimal buckling cavity length of 20 mm is necessary to keep the excess optical loss from bending below 0.1 dB. Both our optical and mechanical simulation results are experimentally verified.
There is a steady increase in the demand for internet bandwidth, primarily driven by cloud services and high-definition video streaming. Europe's Digital Agenda states the ambitious objective that by 2020 all Europeans should have access to internet at speeds of 30Mb/s or above, with 50% or more of households subscribing to connections of 100Mb/s. Today however, internet access in Europe is mainly based on the first generation of broadband, meaning internet accessed over legacy telephone copper and TV cable networks. In recent years, Fiber-To-The-Home (FTTH) networks have been adopted as a replacement of traditional electrical connections for the `last mile' transmission of information at bandwidths over 1Gb/s. However, FTTH penetration is still very low (< 5%) in most major Western economies. The main reason for this is the high deployment cost of FTTH networks. Indeed, the success and adoption of optical access networks critically depend on the quality and reliability of connections between optical fibers. In particular a further reduction of insertion loss of field- installable connectors must be achieved without a significant increase in component cost. This requires precise alignment of fibers that can differ in terms of ellipticity, eccentricity or diameter and seems hardly achievable using today's widespread ferrule-based alignment systems. In this paper, we present a field-installable connector based on deflectable/compressible spring structures, providing a self-centering functionality for the fiber. This way, it can accommodate for possible fiber cladding diameter variations (the tolerance on the cladding diameter of G.652 fiber is typically ±0.7μm). The mechanical properties of the cantilever are derived through an analytical approximation and a mathematical model of the spring constant, and finite element-based simulations are carried out to find the maximum first principal stress as well as the stress distribution distribution in the fiber alignment structure. Elastic constants of the order of 104N=m are found to be compatible with a proof stress of 70 M Pa. We show the successful prototyping of 3-spring fiber alignment structures using deep proton writing and investigate their compatibility with replication techniques such as hot embossing and injection moulding. Fiber insertion in our self-centering alignment structures is achieved by means of a dedicated interferometric setup allowing assessment of the fiber facet quality, of the fiber's position in relation to the connector's front and of the spring deformation during fiber insertion. These self-centering structures have the potential to become the basic building blocks for a new generation of field-installable connectors, ultimately breaking the current paradigm of ferrule-based connectivity requiring extensive pre-engineering and highly specialized manpower for field deployment.
Fibre-to-the-home (FTTH) networks provide an ideal means to reach the goal the European Union has set to provide 50 % of the households with a broadband connection faster than 100 Mb/s. Deployment of FTTH networks, which is still costly today, could be significantly boosted by novel ferrule-less connectors which don't require highly skilled personnel and allow installation in the field. We propose a ferrule-less connector in which two single-mode fibres (SMFs) are aligned and maintain physical contact by ensuring that at least one fibre is in a buckled state. To this end, we design a cavity in which a fibre can buckle in a controlled way. Using finite element analysis simulations to investigate the shape of the formed buckle for various buckling cavity lengths, we show that it can be accurately approximated by a cosine function. In addition, the optical performance of a buckled SMF is investigated by bending loss calculations and simulations. We show a good agreement between the analytical and the simulated bending loss results for a G.652 fibre at a wavelength of 1550 nm. Buckling cavity lengths smaller than 20 mm should be avoided to keep the optical bending loss due to buckling below 0.1 dB. In this case the cavity height should at least be 2 mm to avoid mechanical confinement of the fibre.
We present an advanced simulation tool for optical time-domain reflectometry (OTDR) with the ability to incorporate any OTDR pulse shape. According to our knowledge, the proposed OTDR simulator is the first one with this feature, thus progressing beyond the existing state of the art of OTDR simulations. Starting from a mathematical formalism, we develop the numerical implementation of the simulation tool. To include the effects of the OTDR pulse shape, the optical fiber network under test is treated in our approach as a linear time-invariant single-input/single-output system. Furthermore, the limitations of current OTDR equipment such as (nonlinear) power saturation of the OTDR detector, and limited dynamic range due to detector noise are also incorporated into the simulation model. Our simulation results are experimentally verified with OTDR measurements, and we show an excellent agreement between the simulated traces and the measured traces. The advanced OTDR simulation tool has proven to correctly reproduce measured traces of systems for various pulse widths, and is thus very valuable to evaluate the usability of OTDR measurements for a certain application, without the need to run actual OTDR measurements.
KEYWORDS: Structured optical fibers, Connectors, Optical alignment, Prototyping, Polymethylmethacrylate, Fiber to the x, Monte Carlo methods, Optical fibers, Etching, Internet
Fiber-To-The-Home (FTTH) networks have been adopted as a potential replacement of traditional electrical
connections for the 'last mile' transmission of information at bandwidths over 1Gb/s. However, the success and
adoption of optical access networks critically depend on the quality and reliability of connections between optical
fibers. In particular a further reduction of insertion loss of field-installable connectors must be achieved without
a significant increase in component cost. This requires precise alignment of fibers that can differ in terms of
ellipticity, eccentricity or diameter and seems hardly achievable using today's widespread ferrule-based alignment
systems.
Novel low-cost structures for bare fiber alignment with outstanding positioning accuracies are strongly desired
as they would allow reducing loss beyond the level achievable with ferrule-bore systems. However, the realization
of such alignment system is challenging as it should provide sufficient force to position the fiber with sub-micron
accuracy required in positioning the fiber. In this contribution we propose, design and prototype a bare-fiber
alignment system which makes use of deflectable/compressible micro-cantilevers. Such cantilevers behave as
springs and provide self-centering functionality to the structure.
Simulations of the mechanical properties of the cantilevers are carried out in order to get an analytical
approximation and a mathematical model of the spring constant and stress in the structure. Elastic constants
of the order of 104 to 105N/m are found out to be compatible with a proof stress of 70 MPa. Finally a first
self-centering structure is prototyped in PMMA using our Deep Proton Writing technology. The spring constants
of the fabricated cantilevers are in the range of 4 to 6 × 104N/m and the stress is in the range 10 to 20 MPa.
These self-centering structures have the potential to become the basic building blocks for a new generation of
field-installable connectors.
The potential of fibre-optic connectivity based on micro-optical components for deployment at particular nodes of
telecom access networks will be addressed. Low-cost micro-optic components which can be manufactured by high
volume replication techniques can provide new functionalities or lead to optical performance improvements of
permanent or demateable fibre connections. Some of the most interesting applications involving refractive micro
lenses and new fibre alignment structures will be highlighted. Numerical simulations will be presented showing
that expanded beam connectors are more robust to pollution than physical contact ferrule-based connectors.
The advantages and drawbacks of expanded beam fibre coupling versus physical contact connectivity based on
existing and micro-optical structures are discussed.
KEYWORDS: Connectors, Single mode fibers, Cladding, Fiber to the x, Waveguides, Fiber couplers, Optical fibers, Prototyping, Polymers, Scanning electron microscopy
To facilitate and speed up the deployment of fiber-to-the-home networks, high-efficiency, low-cost, field installable
fiber connectors are one of the key components. We present a novel type of small-form-factor 180°-bend single
mode fiber socket, allowing for 0.5-dB coupling loss between two side-by-side positioned fibers, making use of
specially designed low bending loss hole-assisted fiber. The components are prototyped in a polymer using Deep
Proton Writing and show all the potentialities for low-cost fabrication in different types of plastics.
We design two different types of lens-based fibre connectors and perform a tolerance study on these connectors through optical simulations. Next, we assemble these connectors and we measure experimentally the coupling efficiency. To obtain a better agreement between the experimental results and the results from the simulations, we measure the exact surface profiles of the micro-lenses and implement these real surface profiles in the simulation models. Finally, we repeat the tolerance analysis using the real lens surface profiles in the simulation.
A low cost packaging method, based on aluminium layered laminate sealing technology, is presented in this paper for the environmental hardening of planar waveguide splitters, filter WDM assemblies and other non-robust passive devices. Since the former two passive components will play a prominent role in PON networks and their upgrading scenarios, we questioned their long term reliability in uncontrolled outside plant environments by investigating their behavior in environmental testing as defined by Telcordia 1221. In particular, the optical performance of planar splitters and filter WDM assemblies from randomly chosen suppliers was monitored during temperature cycling and long term damp heat testing. A comparison was made between devices as packaged by the supplier and devices packaged in our Al laminate packaging. Although the packaging of planar waveguides has improved over the last years, our study convincingly demonstrates failure modes in the non-laminate packaged planar splitters. In addition, dramatic failures were also observed in filter WDM's assembled in modules for wide WDM, coarse WDM and dense WDM, which raise serious concerns about their long term environmental reliability. The laminate packaged devices however all pass the severe test conditions, exhibiting a better stability. This favors the use of our packaging method for the integration of planar splitters and filter WDM based assemblies in outside plant network elements.
We present Deep Lithography with Protons (DLP) for the fabrication
of ultra-dense fiber coupling elements which consist of circular,
conical-shaped alignment features, ordered in a 2D array with
high-precision pitches. This technology relies on the irradiation
of PMMA-resist layers with a swift proton beam featuring a
well-defined circular shape, followed by a selective development
of these exposed zones. To increase the coupling efficiency, the
DLP-technology allows to integrate uniform spherical micro-lenses,
which are created by a controlled swelling of the proton-bombarded
domains in a monomer vapor, in front of the micro-alignment holes.
We will first discuss our work on the improvement of the DLP
irradiation and development process step to enhance the coupling
efficiency and the field-installability of the connector
components. Furthermore, we will illustrate the optical design of
micro-lens arrays and their integration in fiber connectors with
improved tolerances.
In this paper we present Deep Lithography with Protons (DLP) as a promising technology for the fabrication of mechanical fiber alignment structures accurately ordered in massive 2D arrays. The fabrication process consists of irradiating PMMA-resist layers with high-energetic proton beams through a lithographic mask with a well-defined circular shape, followed by a selective development of these irradiated zones. To increase the coupling efficiency, we can additionally integrate uniform spherical micro-lenses created by swelling the proton-bombarded zones in a monomer vapor. We highlight the influence of the etching time, the proton beam intensity and the absorbed doses in the PMMA layers on the diameters of the finally developed alignment holes. While selecting the correct process parameters, we prove DLP to be a suitable technology for the fabrication of circular micro-holes with diameters of 125&mum and 155&mum at the front and the back side of a 500&mum thick PMMA plate respectively. We finally illustrate the potentialities of these type of fiber holding plates to realize a user-friendly and accurate 2D fibre positioning component.
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