A new approach to the automated design and control of ceramic end mills is proposed, which allows creating a group of structures for machining a range of products from various hard-to-cut materials in different modes. The method compares favorably with the existing ones by creating new cutting tool with increased performance, providing an increase in the resistance of mill to brittle fracture up to 2-3 times. The design approach includes a comprehensive measurement module for quality control of products with a reduction in the complexity of measurement up to 10 times in terms of time.
Shaped plates with a special shape of texture on the front surface are widely used in the production of products of complex shapes from heat-resistant materials. An important stage of technological preparation for the formation of a system for the automated production of plates using laser ablation is the assignment of recommendations for the shape of the front surface. The technical result is ensured by the rational shape of the front surface of the replaceable multifaceted plate, which meets the requirements of manufacturability and increased performance when using it. Placement on the front surface of a microrelief, which is formed by a set of holes in the form of a group of micro-holes with a radius of 20-40 μm, a depth of 20-40 μm, which ensures the placement and retention of a suspension based on molybdenum disulfide during drilling, and the coordinates of the centers of the holes are determined by new analytical dependencies. This technological solution will significantly increase the speed of writing programs to control machines for laser ablation.
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