KEYWORDS: Cameras, Modulation transfer functions, Mid-IR, Sensors, Reliability, Staring arrays, Accelerated life testing, Simulation of CCA and DLA aggregates, Failure analysis, Temperature metrology
Leonardo DRS (DRS) has developed High Operating Temperature (HOT) HgCdTe detector material, small-pitch focal plane arrays and ultra-compact Dewar/cooler assemblies. These breakthrough technologies are integrated into a high-definition version of our micro camera core. This report provides an update on the performance, reliability and maturity of the HexaBlu 1280 × 960, 6 μm pitch midwave camera core. The HexaBlu weighs <0.65 lbs., displaces <80 cm3, and achieves a Noise Equivalent Temperature Difference (NETD) of 27 mK at f/2.62 with full well at a 335 K scene. This sensitivity is complemented by a Modulation Transfer Function (MTF) within 2% of theoretical for DRS’s detector architecture. Together, low NETD and high MTF enable sharp longrange imagery. The Camera Core dissipates 4.5 W and achieves cooldown in ~2.5 minutes at 25°C, while providing onboard non-uniformity correction and bad pixel replacement. DRS predicts a mean time between failure of 23,900 hours in an environment cycling between 15°C and 64°C. In ongoing accelerated life testing, the cooler has averaged over 27,000 failure free hours in a 72 hour thermal cycle, and the Dewar has averaged 100,000 failure free hours at ≥70°C ambient. Now in limited rate production, the HexaBlu® leverages 95% design commonality with the Dewar/cooler assembly in fielded weapon sights.
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