Human grasp is gentle yet firm, with integrated tactile touch feedback. Current robotic sensing is mainly visual, which is useful up until the point of contact. To understand how an object is being gripped, tactile feedback is needed. Ras Labs makes Synthetic Muscle™, which is a class of electroactive polymer (EAP) based materials and actuators that sense pressure from gentle touch to high impact, controllably contract and expand at low voltage (battery levels), and attenuate force. EAP development towards sensing provided for fingertip-like sensors that were able to detect very light pressures to 0.005 N and with a wide pressure range over 45 N with high linearity. Algorithms, machine learning (ML), and artificial intelligence (AI) were integrated into these sensors for object and grip determination (position, grip force, any slip or wobble) and immediate correction for pick-and-place and other applications. High tack EAPs also have good adhesion to a variety of substances and had self-healing properties. Using these adhesive EAPs and other strategies, sensors and actuators were created where all components stay together. Synthetic Muscle™ was also being retrofitted as actuators into a partial human hand-like biomimetic gripper that focused on the pincer grip. The combination of EAP shape-morphing and sensing promises the potential for robotic grippers with human hand-like control and tactile sensing. This is expected to advance robotics, whether it is for agriculture, medical surgery, therapeutic or personal care, or in hazardous environments where humans cannot enter, as well as for collaborative robotics to allow humans and robots to intuitively work safely and effectively together.
Current robotic sensing is mainly visual, which is useful up until the point of contact. To understand how an object is being gripped, tactile feedback is needed. Human grasp is gentle yet firm, with integrated tactile touch feedback. Ras Labs makes Synthetic Muscle™, which is a class of electroactive polymer (EAP) based materials and actuators that sense pressure from gentle touch to high impact, controllably contract and expand at low voltage (battery levels), and attenuate force. The development of this technology towards sensing has provided for fingertip-like sensors that were able to detect very light pressures down to 0.01 N and even 0.005 N, with a wide pressure range to 25 N and more and with high linearity. By using these soft yet robust Tactile Fingertip™ sensors, immediate feedback was generated at the first point of contact. Because these elastomeric pads provided a soft compliant interface, the first point of contact did not apply excessive force, allowing for gentle object handling and control of the force applied to the object. The Tactile Fingertip could also detect a change in pressure location on its surface, i.e., directional glide provided real time feedback, making it possible to detect and prevent slippage by then adjusting the grip strength. Machine learning (ML) and artificial intelligence (AI) were integrated into these sensors for object identification along with the determination of good grip (position, grip force, no slip, no wobble) for pick-and-place and other applications. Synthetic Muscle™ is also being retrofitted as actuators into a human hand-like biomimetic gripper. The combination of EAP shape-morphing and sensing promises the potential for robotic grippers with human hand-like control and tactile sensing. This is expected to advance robotics, whether it is for agriculture, medical surgery, therapeutic or personal care, or in extreme environments where humans cannot enter, including with contagions that have no cure, as well as for collaborative robotics to allow humans and robots to intuitively work safely and effectively together.
Ras Labs’ Synthetic Muscle technology promises to resolve major issues facing amputees, most notably the pain of prosthetic slippage and tissue breakdown. Synthetic Muscle, comprising electroactive polymers (EAPs), actively expand or contract at low voltages, while offering impact resistance and pressure sensing, in one integrated solution. In collaboration with United Prosthetics (UPI), customer testing was initiated with these EAP based pads located in strategic areas of the prosthetic socket of both below knee (BK) and above knee (AK) amputees for evaluation and feedback, with very promising results. The goal is to give amputees natural locomotion with a worry-free prosthesis, maintaining dynamic perfect fit throughout the day and preventing tissue damage from even beginning to occur. Robotic gripper applications, with sensing fingertips, were also prototyped. Characterization of Synthetic Muscle as dual use pressure sensors was investigated, with variable voltage observed and quantified when the EAP sensor was mechanically compressed. The integration of EAP shape-morphing actuation into grippers was also initiated. The EAP shape-morphing control is expected to be modulated as needed by controlling the voltage level. This technology is expected to provide for an adjustable prosthetic liner or socket that can maintain dynamic perfect fit and for biomimetic prosthetic hands and robotic grippers.
Lenore Rasmussen, Simone Rodriguez, Matthew Bowers, Gabrielle Franzini, Charles Gentile, George Ascione, Robert Hitchner, James Taylor, Dan Hoffman, Leon Moy, Patrick Mark, Daniel Prillaman, Robert Nodarse, Michael Menegus, Ryan Carpenter, Darold Martin, Matthew Maltese, Thomas Seacrist, Cosme Furlong, Payam Razavi, Greig Martino
Ras Labs Synthetic MuscleTM – a class of electroactive polymers (EAPs) that contract and expand at low voltages – mimic the unique gentle-yet-strong nature of human tissue. These EAPs also attenuate force and sense mechanical pressure, from gentle touch to high impact. This is a potential asset to prosthetics and robotics, including manned space travel through protective gear and human assist robotics and for unmanned space exploration through deep space. Fifth generation Synthetic MuscleTM is very robust and attenuates impact force through non-Newtonian mechanisms. Various electrolyte solutions and conductive additives were also explored to optimize these EAPs. In prosthetics, the interface between the residual limb and the hard socket of the prosthetic device is a pain point. EAP pads that gently contract and expand within the prosthetic socket using 1.5 V batteries will allow for extremely comfortable, adjustable, perfect fit throughout the day for amputees. For robot grippers, EAP linkages can be actuated and EAP sensors placed at the fingertips of the grippers for tactile feedback. Onset of actuation of these EAPs at the nano-level was determined to be within 48 milliseconds, with macro-scale actuation visible to the naked eye within seconds. Smart EAP based materials and actuators promise to transform prostheses and robots, allowing for the treatment, reduction, and prevention of debilitating injury and fatalities, and to further our exploration by land, sea, air, and space.
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